Search results for "Hydraulic machinery"
showing 10 items of 37 documents
Use of second-order sliding mode observer for low-accuracy sensing in hydraulic machines
2018
Low-accuracy sensing is very common for the large hydraulic machines and does not allow for directly measuring the relative velocity which can be, otherwise, required for the control and monitoring purposes. This paper provides a case study of designing the second-order sliding mode observer based on the super-twisting robust exact differentiator. The nominal part of the system dynamics is derived from the simple available system measurements and incorporated into the observer structure. Parasitic by-effects, arising from the sensor sampling, quantization, and non-modeled distortions due to mechanical sensor interface, are shown as the main causes of hampering the final (steady-state) conve…
Adding Active Damping to Energy-Efficient Electro-Hydraulic Systems for Robotic Manipulators — Comparing Pressure and Acceleration Feedback
2020
The growing interest in energy efficiency, plug-and-play commissioning, and reduced maintenance for heavy-duty robotic manipulators directs towards self-contained, electro-hydraulic cylinders. These drives are characterized by extremely low damping that causes unwanted oscillations of the mechanical structure. Adding active damping to this class of energy-efficient architectures is essential. Hence, this paper bridges a literature gap by presenting a systematic comparison grounded on a model-based tuning of both pressure and acceleration feedback. It is shown that both approaches increase the system damping hugely and improve the performance of the linear system. Acceleration feedback shoul…
Minimal-model for robust control design of large-scale hydraulic machines
2018
Hydraulic machines are in use where the large forces, at relatively low velocities, are required by varying loads and often hazardous and hard-to-reach environments, like e.g. offshore, mining, forestry, cargo logistics, and others industries. Cranes and excavators equipped with multiple hydraulic cylinders are typical examples for that. For design of the robust feedback controls of hydraulic cylinders, already installed into large-scale machines, there is a general lack of reliable dynamic models. Also the suitable and feasible identification techniques, especially in frequency domain, yield limited. This paper proposes a minimal-modeling approach for determining the most relevant open-lo…
Guidelines to Select Between Self-Contained Electro-Hydraulic and Electro-Mechanical Cylinder
2020
This research paper presents guidelines on how to select between self-contained electro-hydraulic and electromechanical cylinders. An example based on the motion control of a single-boom crane is studied. The sizing process of the different off-the-shelf components is analyzed in terms of design impact when replacing a traditional valve-controlled hydraulic cylinder. The self-contained electro-hydraulic solution is the best choice when a risk for high impact forces is present, when the required output power level lies continuously above 2 kW, or when installation space, weight, and cost are critical design objectives. However, the electro-mechanical solution is expected to show more control…
A Self-Contained Electro-Hydraulic Cylinder with Passive Load-Holding Capability
2019
Self-contained electro-hydraulic cylinders have the potential to replace both conventional hydraulic systems and the electro-mechanical counterparts enhancing energy efficiency, plug-and-play installation, and reduced maintenance. Current commercial solutions of this technology are limited and typically tailor-made, whereas the research emphasis is primarily on cost efficiency and power applications below five [kW]. Therefore, there is the need of developing more flexible systems adaptable to multiple applications. This research paper offers a contribution in this regard. It presents an electro-hydraulic self-contained single-rod cylinder with passive load-holding capability, sealed tank, c…
Classification and Review of Pump-Controlled Differential Cylinder Drives
2019
Pump-controlled hydraulic cylinder drives may offer improved energy efficiency, compactness, and plug-and-play installation compared to conventional valve-controlled hydraulic systems and thus have the potential of replacing conventional hydraulic systems as well as electro-mechanical alternatives. Since the late 1980s, research into how to configure the hydraulic circuit of pump-controlled cylinder drives has been ongoing, especially in terms of compensating the uneven flow requirements required by a differential cylinder. Recently, research has also focused on other aspects such as replacing a vented oil tank with a small-volume pressurized accumulator including the consequences of this i…
A Comparison Study of a Novel Self-Contained Electro-Hydraulic Cylinder versus a Conventional Valve-Controlled Actuator—Part 2: Energy Efficiency
2019
This research paper presents the second part of a comparative analysis of a novel self-contained electro-hydraulic cylinder with passive load-holding capability against a state of the art, valve-controlled hydraulic system that is typically used in load-carrying applications. After addressing the control design and motion performance in the first part of the study, the comparison is now focused on the systems&rsquo
Novel concept for stabilising a hydraulic circuit containing counterbalance valve and pressure compensated flow supply
2016
In this paper, a novel concept for stabilising a hydraulic system containing a counterbalance valve and a pressure compensated flow supply is presented. The concept utilizes a secondary circuit where a low-pass filtered value of the load pressure is generated and fed back to the compensator of the flow supply valve. The novel concept has been investigated theoretically and experimentally. A linear model has been developed to verify the improved stability conditions. The novel concept has been implemented on a single boom actuated by a cylinder. The results show that the pressure oscillations in an otherwise unstable system can be suppressed with the novel concept. This happens without any c…
Identification and control design for path tracking of hydraulic loader crane
2017
The controlled operation of hydraulic machines with multiple degrees of freedom is challenging due to complex nonlinear dynamics of cylinder actuators, in addition to multibody dynamics like in the case of hydraulic manipulators. This paper addresses the system identification and control design for path tracking of a standard hydraulic loader crane. The kinematics of the crane is solved for operation in the vertical plane and generation of trajectories for the tool tip to be followed. A frequency response measurements and analysis have been done for dynamics modeling of both hydraulic cylinders actuating main boom and jib. The static dead-zone type input non-linearity has been identified an…
Linearized Piecewise Affine in Control and States Hydraulic System: Modeling and Identification
2018
In this paper, the modeling and identification of a nonlinear actuated hydraulic system is addressed. The full-order model is first reduced in relation to the load pressure and flow dynamics and, based thereupon, linearized over the entire operational state-space. The dynamics of the proportional control valve is identified, analyzed, and intentionally excluded from the reduced model, due to a unity gain behavior in the frequency range of interest. The input saturation and dead-zone nonlinearities are considered while the latter is identified to be close to 10% of the valve opening. The mechanical part includes the Stribeck friction detected and estimated from the experiments. The lineariza…